Manufacturing Solutions

Manufacturing Solutions

Education, Implementation & Support

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A Complete Business Strategy

  • Top Management
  • Manufacturing Engineering
  • Product Engineering
  • Finance & Accounting
  • Manufacturing Systems
  • Marketing & Sales
  • Materials Management
  • Organizational Leaders
  • Process Perfection/Kaizen
  • Manufacturing Production
  • Quality
  • Supply Chain
  • Training
  • Employee Relations

Training & Solutions

Top Management

  • Impacting The Bottom Line
  • Where To Start
  • Any Model-Any Volume-Any Day
  • Implementation Roadblocks
  • Transitional Time Line
  • New Management Metrics

Training & Solutions

Manufacturing Engineering

  • How to Design Flow Line
  • Designing a Mixed-Model Line
  • Designing PPM Operations
  • Operational Design with Machines & Robotico
  • Takt Time With Less Than 1 Per Day
  • Sub-Operational Low Volume

Training & Solutions

Product Engineering

  • Product Geneology Flow vs Batch/Scheduling
  • How Many B.O.M. Levels are Required
  • Eliminate Change Order Stack-Up Issues
  • What Components are Required on the B.O.M. to Support Flow Manufacturing
  • How Does Engineering Support Field Replaceable Units or Spares
  • Engineering for Make-to-Order Products

Training & Solutions

Finance & Accounting

  • How to Increase Inventory Turns
  • How to Calculate Working Capital
  • How to Value WIP Without Work Orders
  • Steps to Reducing Working Capital
  • Determine Costs to Carry Working Capital
  • Case Studies on Achieving Zero Working Capital
 

Training & Solutions

Manufacturing Systems

  • System Support For Flow & Pull
  • How To Design A Kanban System
  • How To Support Flow Without Work Orders
  • Tracking Demand Without Scheduling
  • How To Support A Virtual Kanban Pull
  • How To Automate Flow Line Design Systems

Training & Solutions

Marketing & Sales

  • How To Tie Forecast To A Demand Pattern
  • How To Forecast Make-To-Order Products
  • When To Automate The Actual Orders vs Forecast
  • Any Model-Any Volume-Any Day
  • How To Create The Daily Sequences of Orders
  • Seasonal Product Spikes

Training & Solutions

Materials Management

  • How To Forecast To Supply Chains Independent Of Product Build
  • Do We Tie KANBAN To MRP?
  • Kanban Triggers To Eliminate Shortages
  • Single vs Sole Sources
  • Plan To Double Turns
  • Supply Chain Requirements Without Work Orders

Training & Solutions

Organizational Leaders

  • Plan vs Actual Production
  • Daily Linearity
  • Earned vs Recovery
  • Managing A Self-Directed Work Force
  • Performance & Reward
  • Any Volume-Any Day Metrix

Training & Solutions

Process Perfection/Kaizen

  • Priority For Perfection
  • Waste, Productivity & Turns
  • Solutions & Steps To Perfection
  • Fishbone & Kaizen
  • Steps To Perfection
  • Certification Kaizen & Black Belts

Training & Solutions

Manufacturing Production

  • Managing The Self Directed Team
  • Productivity & Staffing
  • PPM Visual Quality
  • Any Volume-Any Day
  • Departments In A Flow
  • Metrix & Earned Production
  • ERP Without Shop Floor Scheduling

Training & Solutions

Quality

  • In-Process PPM Quality
  • Touch For Total Quality
  • Team Pass Quality
  • Priority For Kaizen
  • PPM & Lean Waste
  • Fishbone To Perfection

Training & Solutions

Supply Chain

  • Forecasting Requirements to Supply Chain
  • Flexibility Contracts
  • Kanban & MRP
  • Supply Chain Planning Without ERP Scheduling
  • Flexibility & Consigned Inventory
  • Long Lead Time & Kanban

Training & Solutions

Training

  • How To Train Every Employee On Flow & Pull Production
  • Training Steps To Certification
  • Re-Certification Requirements
  • Training By Topic & Function
  • Training Program Recognition
  • Team Pass & Linearity

Training & Solutions

Employee Relations

  • How To Certify Employees
  • Job Descriptions & Flexibility
  • Steps To Leadership & Management
  • Hiring & The Self-Directed Workforce
  • Grade Levels & Flexibility
  • Bonus Plan Options
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